EV Retrofit Engineer
Specialists who integrate electric propulsion systems and battery technology into existing internal combustion engine vehicles.
Overview
This career involves a blend of structural engineering, electrical design, and software integration to replace legacy powertrains with sustainable alternatives. The daily workflow alternates between high-level computer-aided design tasks and hands-on laboratory or workshop testing to ensure weight distribution and thermal management remain within safety tolerances. Problem-solving is central to the role, as each vehicle chassis presents unique spatial constraints and structural requirements that necessitate bespoke mounting and wiring solutions.
Professionals in this field often navigate a fast-paced environment where hardware and software development happen concurrently. Success depends on a rigorous commitment to safety standards, particularly concerning high-voltage battery enclosures and fire suppression systems. The role attracts individuals who possess a deep appreciation for automotive history alongside a technical proficiency in power electronics and digital control systems, resulting in a rhythm defined by technical precision and iterative prototyping.
Responsibilities
- Design custom battery enclosures that fit within the physical constraints of legacy vehicle frames.
- Select and integrate electric motors and inverters to meet performance and efficiency specifications.
- Develop custom wiring harnesses for high-voltage and low-voltage electrical systems.