Custom EV Conversion Engineer
Specialists who replace internal combustion engines with electric propulsion systems in vintage and specialty vehicles.
Overview
This career involves a high degree of technical problem-solving as every vehicle presents unique spatial and mechanical constraints. The daily workflow oscillates between computer-aided design for custom motor mounts and physical hands-on assembly involving high-voltage wiring and battery thermal management systems. It is a meticulous discipline that requires balancing the aesthetic preservation of a classic car with the rigorous safety standards of modern electric drivetrains.
The professional environment is characterized by precision engineering and iterative prototyping. Success in this field relies on an individual's ability to integrate disparate systems, such as mating a modern Tesla drive unit to a classic Porsche transaxle. The role demands constant learning as battery chemistry and motor controller software evolve rapidly, making it ideal for those who enjoy the intersection of mechanical fabrication and digital system integration.
Responsibilities
- Design custom structural mounting solutions for motors and battery packs using CAD software.
- Perform weight distribution and center of gravity calculations to maintain vehicle handling and safety.
- Specify and source appropriate battery cells, battery management systems, and high-voltage cabling.
- Fabricate custom enclosures and cooling systems using various metalworking and composite techniques.